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Thermoplastic Extrusion for the Automotive Industry

Performance, ESD protection and lightweighting for Tier-1, Tier-2 and OEMs.

The Critical Role of Thermoforming in Modern Automotive

At CANDEA Plastics we design and extrude high-performance thermoplastic sheets and rolls specifically optimized for the automotive supply chain (Tier-1, Tier-2 and OEMs).

We understand that today's mobility, from internal combustion vehicles to the newest EV and HEV platforms, demands materials that go far beyond aesthetics. Our polymers deliver critical safety, lightweighting and regulatory compliance.

  • Lightweighting: Drastic weight reduction versus metal and traditional composites, critical for extending EV range.
  • Cost Efficiency: Lower tooling investment for niche series or custom programs.
  • Design Freedom: Complex geometries, deep textures and in-mold finishes without cycle-time penalties.
ESD tray for automotive electronic components with electrostatic protection - CANDEA Plastics

Technical Challenges: Materials that Solve Real Problems

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Electrostatic (ESD) Management for Sensitive Electronics

With the rise of ADAS, LiDAR and BMS systems, static control is vital; a single discharge can destroy expensive modules.

  • Our Solution: Permanent conductive and dissipative compounds with controlled surface resistance in the range of 10³ to 10⁹ Ω/sq.
  • Benefit: Homogeneous conductivity even after deep draw, preventing insulating hot spots.
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Thermal and Dimensional Stability

Under-hood parts or components near HV batteries face aggressive thermal cycles that can cause deformation and loss of critical dimensional tolerances, compromising final assembly integrity.

  • Our Solution: Modified polymers with elevated HDT and Vicat values.
  • Benefit: Stable dimensional tolerances that guarantee perfect assemblies.
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Chemical Resistance to Automotive Fluids

We validate Environmental Stress Cracking (ESCR) against the main fluids found in production lines and service environments, ensuring superior chemical resistance and long-term durability.

  • Our Solution: Formulations resistant to automotive fluids including coolants and brake fluids, synthetic oils and greases, fuels and additives, and harsh detergents and cleaning agents.
  • Benefit: We guarantee structural and functional integrity throughout the component's service life, even in environments with continuous exposure to corrosive fluids.

Technical Material Catalog for Automotive

We develop tailor-made compounds that respond to each specification sheet and OEM approval.

3D render of automotive ESD component with electrostatic protection - CANDEA Plastics
Material Family Key Properties Typical Applications
Conductive ABS ESD Stiffness, impact resistance, 10^4-10^6 ohm/sq protection. ECU housings, ADAS modules, PCBA handling trays.
PP ESD (Polypropylene) Superior chemical resistance, low density, tough to crack. EV battery trays, logistics totes, under-hood components.
High-Heat Polymers High HDT, resistance to thermal ageing. Engine covers, thermal management shields, HVAC ducts.
UV Stabilized Blends Resistance to photodegradation and yellowing (Xenon/QUV). Exterior trims, wheel-arch liners, specialty fairings.
Premium Finishes Metallic aesthetics, piano black, soft-touch feel. Interior panels, center consoles, decorative trims.

science CANDEA Materials for this sector

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ABS ESD Conductivo CA-447

CA-447

Compuesto de acrilonitrilo-butadieno-estireno (ABS) con protección ESD permanente en el rango disipativo. Combina alta resistencia al impacto con excelente estabilidad dimensional y un amplio rango de temperatura, lo que lo hace ideal para la fabricación electrónica y para entornos industriales exigentes, y permite fabricar en cualquier color.

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ABS ESD Disipativo CA-586

CA-586

Compuesto ABS con protección ESD extendida que cubre rangos conductivo y disipativo. Su amplio espectro de resistividad de 10³ a 10⁸ Ω/sq ofrece blindaje electrostático versátil para ensamblaje, pruebas y packaging electrónico.

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HIPS ESD Conductivo CA-140

CA-140

Poliestireno de alto impacto (HIPS) con protección ESD conductiva. Una solución de referencia para packaging electrónico, que combina excelente termoformabilidad y resistividad consistente con la rigidez y resistencia al impacto necesarias para líneas de manipulación automatizada.

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HIPS ESD Conductivo CA-142

CA-142

Poliestireno de alto impacto (HIPS) con protección ESD conductiva y equilibrio mecánico mejorado. Ofrece módulo de flexión y estabilidad térmica superiores a los grados HIPS estándar, siendo la elección para bandejas de precisión y packaging de transporte reutilizable.

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PET ESD CA-1003

CA-1003

Material PET ESD para termoformado y electrónica, diseñado para proteger dispositivos frente a fenómenos de electricidad estática. Combina propiedades conductivas y disipativas, buenas prestaciones mecánicas y resistencia química, con contenido 100% reciclado, certificado según GRS 4.0, y disponible en transparente o en cualquier color.

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PET ESD Conductivo CA-1004

CA-1004

Tereftalato de polietileno (PET) con protección ESD conductiva y alto módulo de flexión. Ofrece estabilidad dimensional de precisión y resistencia mecánica para aplicaciones electrónicas exigentes donde tolerancias estrictas y resistencia térmica son esenciales.

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TPE-H-ABS ESD Soft-Touch CA-572

CA-572

Mezcla de elastómero termoplástico y ABS con protección ESD conductiva y superficie soft-touch distintiva. Combina una calidad táctil similar a la del caucho con la resistencia al impacto del ABS, uniendo confort ergonómico y seguridad electrostática.

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TPE-H/HIPS SOFT CA-391

CA-391

Material multilaminar con base de poliestireno de alto impacto (HIPS) y acabado soft-touch a una cara, diseñado para el termoformado de envases y embalaje de piezas delicadas. Pensado para proteger superficies susceptibles a daño, erosión o rayado.

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Applications Across the Value Chain

From in-line protection to final parts in the end product.

Electric Mobility (EV / HEV)

Battery module trays and housings require materials that avoid sparks or static build-up, while being chemically inert to potential electrolyte leaks. Our PP ESD is the standard for these applications.

  • check_circle Battery Management System (BMS) housings.
  • check_circle High-voltage cable shields.
  • check_circle Charge-port covers.

Interior & Comfort (Cockpit)

Interior solutions that combine premium aesthetics with functionality. Dashboard components with automotive-grain textures and parts with carbon fiber or brushed aluminum finish, offering the desired look without the cost or weight of the real material.

  • check_circle Dashboard components and center consoles.
  • check_circle Door panels and trunk organizers.
  • check_circle Piano-black or soft-touch finished parts.

Exterior & Structural

Materials designed to withstand the most demanding exterior vehicle conditions. Solutions resistant to impact, UV radiation and abrasion, ensuring durability and performance in the most exposed areas of the vehicle.

  • check_circle Wheel-arch liners and fenders.
  • check_circle Housings for exterior sensors and cameras.
  • check_circle Air deflectors and aerodynamic components.

Why choose CANDEA Plastics as your strategic partner?

Beyond plastic extrusion, we are your partner in innovation and material development.

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We are not just a granule or sheet supplier; we are our clients' materials department.

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Regulatory compliance: materials meet REACH/RoHS and the specification books of VW Group, Stellantis, Renault, etc.

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Total traceability: lot control from raw material to the final roll.

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Agile development: counter-types, color matching and prototype samples on short lead times.

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Format flexibility: roll-fed or sheet-fed supply on demand.

Ready to take your project to the next level?

Contact our experts to meet your technical and regulatory requirements.